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Scholars Journal of Engineering and Technology (SJET) ISSN 2321-435X (Online)
Sch. J. Eng. Tech., 2014; 2(4C):621-627 ISSN 2347-9523 (Print)
©Scholars Academic and Scientific Publisher
(An International Publisher for Academic and Scientific Resources)
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Research Article
Maintenance of an Air Compressor Used in Quarries
1
Ogundele, O. J.,
2
Osiyoku, D. A.
3
Braimoh, J., and
4
Yusuf, I.
1,2,4
Department of Mineral Resources Engineering, Auchi Polytechnic, Auchi, Edo State, Nigeria
3
Department of Science Laboratory Technology, Auchi Polytechnic, Auchi, Edo State, Nigeria
*Corresponding author
Ogundele, O. J
Email:
Abstract: The research work investigates the maintenance of an air compressor used in quarries. The objectives of the
research were achieved through the selection of a compressor. Reciprocating compressor was selected maintained as it
will give the required volume of air at a very high pressure. It has capacity of 1200 m
3
/hr which makes it to work with
any types of pneumatic drilling machine at a very high pressure. For every 3000 hours and 6000 hours, the preventive
maintenance is required.
Keywords: Maintenance, reciprocating compressor, high pressure, pneumatic drilling machine, preventive maintenance
INTRODUCTION
An air compressor is a device that converts
power (usually from an electric motor, a diesel engine
or a gasoline engine) into kinetic energy by
compressing and pressurizing air, which, on command,
can be released in quick bursts. There are numerous
methods of air compression, divided into either
positive-displacement or negative-displacement types
[1].
Compressor is a machine that extracts air from
the atmosphere and compresses it into a holding
chamber. The most common use of compressed air is
for the operation of pneumatic tools. Compressed air is
the fluid that has been used as a source of energy in
rock drilling, as much for driving the pneumatic
equipment with the top hammer or down-the-hole
hammer, as for flushing of cuttings when the drilling
with hydraulic or rotary hammers [2].
Compressors are used to increase the pressure
of air from the initial conditions (air intake) to the
discharge conditions (air discharge). Compressors may
be used as vacuum pumps. A vacuum pump has an
intake that is below atmospheric pressure and usually
compresses to no higher than atmospheric pressure. The
degree of vacuum attainable is dependent upon the type
of system, leakage into the system, and limitations of
the equipment. The main types of air compressors are
positive displacement and dynamic as shown in Figure
1.
Fig-1: Types of Compressors (US DOE, 2003)
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Page 1 - Research Article

621 Scholars Journal of Engineering and Technology (SJET) ISSN 2321-435X (Online) Sch. J. Eng. Tech., 2014; 2(4C):621-627

Page 2

Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 622 Most air compressors either are reciprocating pisto

Page 3

Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 623 Safety The safety tips needed during and before operating th

Page 4

Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 624 pressure gauge for proper LOAD/UNLOAD pressures. (vi) Drain con

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Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 625 5. Pressure switch or magnetic starter chatter. Adjust switc

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Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 626 Table-3: Cost of Purchasing and Maintenance of Air Compressor S/N

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Ogundele OJ et al., Sch. J. Eng. Tech., 2014; 2(4C):621-627 627 4. EMGLO; Air Compressor Maintenance and Trouble Shooting, 3

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